Wow, thanks for the feedback! I'm pretty sure that i was simply more tolerant of this when i was younger and had no choice but to accept it or not play at all!
I had the chance over the weekend to try unreal on a Pentium2 333 with a voodoo 2 and 128 mb RAM and it was still jerky! nowhere near as bad but you could see that it would still stutter in the same places that the Pentium 166 would. I was able to make Unreal play slightly smoother but it required so much of the eyecandy to be turned off that it was no fun any more!
As a result I've decided to build a dedicated (relatively) high end voodoo 2 machine...
I've had a DELL dimension 4100 knocking about for a while but someone had already taken all the drives and cards before it came my way and I've never really had any purpose to use it for anything but it is too well made to simply throw away!
so the specs of my new Unreal machine are:
Pentium 3 933 Mhz
512mb PC133 RAM
Intel 815E chipset
Nvidia FX5200 PCI
2 x Voodoo2 in SLI
SB Vibra 64 (wtf!!!)
40Gb 7200rpm Hitachi Deskstar
48x CD-Rom
CD/RW
I had to put a zip drive in also as there was a hole in the case otherwise and nothing to fill it!
Unreal runs as smooth as silk now in full 1024 x 768 and looks the way that I remember it! The only fly left in in the ointment is the crappy soundcard - Time to start poking around on Ebay again I think!