Vipersan wrote on 2025-12-09, 11:48:
... if the actual physical head width on a genuine 720k floppy drive is larger/wider than the heads in a standard 1.44mb floppy drive ...
I don't think this is "officially" the case for 3.5" drives.
It is for 5.25" - head width is related to total number of tracks. 5.25" 350k disks have 40 tracks, 1.2 have 80 tracks - to make 80 fit where there was originally 40, the head had to be thinner (and double-stepped for 40 track media).
This is the primary reason that re-writing an already formatted/written 360k disk on a 1.2m drive can lead to problems - The thinner head on the 1.2m doesn't cover all of the original track width, and "edges" of the original 360k tracks can remain which don't affect reading on 1.2m, but can cause conflicts in magnetic domains if read on a 360k.
3.5" drives : 720k or 1.44m both have 80 tracks, and therefore use the same width heads.
But... the different media uses a different magnetic coercitivity (strength) which means the heads (and driving electronics) ARE "different" and depending on how well the drive is designed, DD may not be written quite the same way as it would have been on a 720k... Not normally a problem (I've never encountered it) - just something to be aware of.
For years, my company (DDS) sold software on floppy disks - so I ran an auto-duplicator a LOT - and I always installed the right type of drive for the media I was using in that run.
Btw, the reason I started with "officially" - again, depends on drive quality and manufacturing tolerances - some heads are slightly wider, some slightly narrower. In my experience, never enough to make a detectable difference - but there are always the "one of" cases. Drive alignment can affect this as well.
Dave ::: https://dunfield.themindfactory.com ::: "Daves Old Computers"->Personal