Update on the Kia coil catastrophe, in case you thought I left you hanging...
Thursday... problem happened AM, by PM had determined that any decent shop in the area had bookings several days to two weeks out. Also many of the trade part suppliers seemed to have 5 day lead on 3G Rio front strut and coil assemblies. I didn't want to be screwing around all next week... Found a local supplier with a left side in stock, which was the broke one, and had own warehouse that had right side which they could have by Fri... ohhhhkay... 4 bolts and done right?... ima do it... so late Thursday grab the "left" side, figure if I only get the left on I can at least crawl around at 50kph/30mph to other suppliers... had to carry the damn thing home from 5 blocks away. pant pant phew... get the left side of car up in the evening, wheel off, start dissassembly, ummm shit... there's a right side part in this left side box... work paused until early next morning, get on the phone... cancel right side part, that's what I got here, can you get left side??? so yeah, they could for 2:30 friday.... damn are my guts churning with all the many ways things could screw up still... having just had demonstration of the general amount of competence in the world, they made it right though...
So Friday, beast-ish mode time... started by putting the right side up too, coz that was the part I had, so might be able to get on while waiting for the other, went suspiciously well until the strut to knuckle bolts.... it's always the strut to knuckle bolts.... Verily did I anoint them the appointed three times with the oil of Wenceslas Domini two score, stucketh like fucketh remained they. So I was pinging the hammer off the bolt ends, had them turning just about with the impact wrench, which had got the nuts off fairly easy. Took a break, hit up google, had a bit of a panic because first time I'm hearing of it, some Fords come with SPLINED bolts you are NOT MEANT to turn, but after damn near having a heart attack that I might have reamed out my knuckle holes oversize, I was able to confirm that Kia didn't do this. Then read through all the usual suggestions, like just taking the torch to it (and costing yourself a brake job and new knuckle too with how this one is) I find a suggestion of putting the nut on the end, and a socket on it, and hitting that...
Getting back to it, I was sorta skeptical that that was any help, but after trying it a couple of half hearted taps, I realised it was more like a dead blow and the hammer wasn't pinging back off it like off the end of the bolt, and was also a much easier target to hit, so I could really wind up on it. So got those bastards moving with that technique and the BFH of smiting (+5lb) after numerous whacks each, I was moving them a mm at a time but they were moving! Yay, bolts out... strut assemblies out, yasssss.
So now I gotta hoof all the way over to the parts store again to pick up the righter left side, because the wrong left was right and I needed a left instead of the right I got for a left, and left the right and got it right in the end with the left.... anyway.... I ended up with one for each side thank the stars. Back with that and I have a horrible heat headache, so late lunch and an hour cooldown. It had got real sunny with high humidity and no breeze... I should have taken time to rig a shade.
Anyway, plug on with it and putting the new ones in was pretty straightforward, some joggling around to get the holes lined up, hose some antirust crap up the strut towers while they're empty. Main problem now is heat, reinstall would have been half hour a side I think apart from I had to keep diving for the shade and wisps of breeze along side of house. Anyway, got it all buttoned up by 8pm everything torqued to spec. First drive.... okay that's a little worrying, getting some creaks and groans... but all the balljoints, tierod ends, and endlinks seemed tight, but I had displace the control arms high and low and manipulated the sway bar a bit to get things in line, so rubber parts a bit out of normal seating.... it'll settle I told myself hopefully... and hope was warranted, because it settled in after a few blocks looping around and quieted down. So came back to the driveway and checked the alignment wasn't too badly out... and you know what, my 2x4s and tape measure say it's spot on (not my first DIY alignment rodeo btw and I have had some horrible "pro" alignments that ate tires in a month.)
So bright and early Sat morning, road trip, 150 miles total to fleamarket and back... she did it beautifully, hit lots of road surfaces, various speeds and it was flawless. In fact on the way back there was an instant slowdown on highway where we had to brake hard. If that spring had held on 3 more days, knowing after it broke it pulled to the side badly, then midday Sat, it would have broke under that heavy braking and swerved us into the next lane of traffic.... luck is capricious... it was bad luck it broke, but good luck it broke when it did.
Anyway, car = fine, me = knackered and still achy, wallet = $500CDN lighter. (There are cheaper strut assemblies for this car, but got made in USA Monroe QuickStruts)
Unicorn herding operations are proceeding, but all the totes of hens teeth and barrels of rocking horse poop give them plenty of hiding spots.