First post, by User5518
- Rank
- Newbie
After successfully repairing the display of my "new" Siemens Nixdorf PCD 4ND, I thought this morning I'd quickly replace the CMOS battery (Panasonic VL1220-1VC Vanadium-Lithium Accu) that arrived yesterday. While I was at it, I also wanted to clean the trackball, which worked but occasionally got stuck.
So, I followed the instructions from www.retrospace.net/ to open the device, which went smoothly. The top part is only connected via a wide flat flex cable and two wires (connected with a plug). These can be easily disconnected. So far, so good.
Next, I took a closer look at the trackball and thought it would be easiest to clean it if I removed the flat flex cable. I tried to carefully pull it out (it’s just plugged in), but I slipped, and then disaster struck:
I first replaced the CMOS battery, which was quick and hassle-free.
Now to the flat flex cable:
Of course, you can easily find replacement cables online, but if I have the option, I prefer to repair things like this so they can be up and running again as quickly as possible.
First, I sanded down both sides at the break with 240-grit sandpaper, but that was too fine. The 80-grit worked better.
With this, I only sanded off the rough parts. I carefully scraped off the remaining coating with a file:
Then I used flux and solder to tin the bare ends at the break. It worked perfectly:
Next came the fiddly part: The flat flex cable has 8 wires with a 1mm pitch (luckily, not 0.5mm). I found some 0.28mm enameled copper wire that was perfect for the job. (I should have used this when repairing the RAM of the Toshiba 440CDT but forgot I had it…)
I cut pieces about 4cm long, tinned the ends with solder (which also burned off the enamel coating), and then soldered the wires to the broken ends of the flat flex cable:
After soldering everything and testing the connections, I installed it back into the device. However, I noticed the mouse only worked horizontally, not vertically. So, I took it out again, tested it, and found that two solder joints had come loose. I re-soldered them, re-tested, and reinstalled it—and voilà! It now works perfectly.
Sure, it doesn’t look pretty:
but the main thing is, it works! 😀
Proof, that it is working again: https://imgur.com/a/4OxUQHM 😉