I see you've already replaced the PSU .. are you absolutely sure this one is good.
I just spend a couple days tracking down a fault in an older P4 system I was running
DOS on that got unreliably - accessing hard drive would sometimes kill it - sometimes
network traffic.
As it was an "open" system, I thought some dust/crap might have gotten into/onto the board,
dismounted it from the "homemade case" (really a piece of wood), gave it a good cleaning with
compressed air, tapped it upside down on my workbench to knock out anything that might
have collected, gave everything a good brushing - then set it up on same workbench (just sitting
on a book to raise it) and everything worked perfectly - so thinking I had found/fixed what was wrong,
I reassembled it back into it's home - and ... still was failing a lot ...
Turns out the one piece I hadn't unmounted and used on the workbench was the PSU, set it all back up
there - confirmed that everything worked, then moved the original PSU over - and it started failing....
Weird, PSU didn't have any visible failures and seemed to work OK (power rails measured good etc.) -
system didn't draw a lot of power (only add-in card was a NIC) - but changing the PSU made it all work
reliably again.
I'm going to spend some time with some big/heavy load resistors I keep for this
purpose, and an oscilloscope - to see what it does under various loads.
Maybe your problem is something similar!
Dave ::: https://dunfield.themindfactory.com ::: "Daves Old Computers"->Personal
Dave ::: https://dunfield.themindfactory.com ::: "Daves Old Computers"->Personal