Here's a closeup of the inside of the system. I've not done anything about cable management yet, as I still need to make a front bezel with turbo switch, MHz LED's and so on.
The CPU hsf is a cheap chipset cooler, which is attached using a thermally conductive sticky pad. Probably not a perfect solution, but I can't imagine it not being able to keep a 486 cool.
Those two open expansion slots at the back have now been closed up.
Overview of the whole insides, with, as you can no doubt see, the CF-IDE adapter hanging from the flat cable only. I'm going to convert a front bezel to allow for swapping CF cards without opening the case, and attach the adapter to that. I want to have one CF card for DOS and one for OS/2 Warp 3 (assuming I can find my CD and it's still working), to avoid needing to worry about dual boot. On this picture I'm using an LCD screen, but I've got a CRT monitor I'm going to use, as soon as I can rearrange my desk to give the 486 a more permanent home.
The current specs of the system is:
Spring Circle "P2C" Motherboard with SiS496/497 chipset, 256kB cache.
It's ST486 DX4 100MHz (Cyrix Cx486DX4).
2 x 32MB IBM FastPageMode 72pin RAM.
Kingston 4GB CompactFlash card with Hexin CF-IDE adapter.
Matrox Millennium 2MB.
Gravis Ultrasound "Classic" rev. 2.4, 1MB.
Sony 3.5" 1.44MB floppy drive.
Samsung 48x CD-ROM drive.
Cooler Master Elite 310 ATX Midi-tower with 145W AT PSU.
I also have a Trident 9440 1MB graphics card just in case the Matrox doesn't turn out to be much good for DOS gaming, as well as a D-Link DE-220P 10Mbit network adapter. Unfortunately this is a PnP card that tries to use IRQ5, which causes conflicts with the GUS's dos emulation and with the soon to arrive SB 16. I'm trying to find a way to use a different IRQ for this card, but I've had no luck so far. Anyone got any experience with this network adapter? Would it be better to just get a 3Com Etherlink III ?
Future upgrades:
Sound Blaster 16 (CT2230) for better games compatibility.
Faster CF card, seeing as my fast Sandisk card won't boot.
Extra CF-IDE adapter for a second drive (for file storage and moving files to main system).
Possible SCSI.
AT case, preferably mini-tower (2 x 5.25" + 2 x 3.5").
Cache upgrade to 512kB.
Thanks to everybody on Vogons who have inspired me to start this build, and to those who have contributed to getting it up and running.
WinXP : PIII 1.4GHz, 512MB RAM, 73GB SCSI HDD, Matrox Parhelia, SB Audigy 2.
Win98se : K6-3+ 500MHz, 256MB RAM, 80GB HDD, Matrox Millennium G400 MAX, Voodoo 2, SW1000XG.
DOS6.22 : Intel DX4, 64MB RAM, 1.6GB HDD, Diamond Stealth64 DRAM, GUS 1MB, SB16.