VOGONS


First post, by kinetix

User metadata
Rank Member
Rank
Member

Greetings to the Vogonists
I need some help with a difficult task.
I have "saved" this motherboard from a recycling center (when I go there I have to check a lot and carefully to find something older, since almost everything is more modern, post-2000 hardware). I couldn't find it on TheRetroWeb, so I contributed it, and the guys identified it as an "Ultima Electronics Corp. 3802". It's a 386. I don't have 386 CPUs now (except an SX without legs,), but I do have a TX486DLC/E-40GA, and I understand that it is a drop in upgrade. Even without being sure it is supported, I want to restore the motherboard (the other 386 I have is a small Foxcon M396F, but I don't have CPUs to improve the poor 386SX it has).
But the condition of this motherboard is BAD.
On the one hand, it received a hit that destroyed an array of resistors, but that is easy to repair.
The bad thing is that the battery had leaked and severely damaged the circuit in its vicinity.
I cleaned it in a general way but on the damaged part I did it in the following steps: vinegar+baking soda, water+soap+toothbrush, soft acid+toothbrush (some crust remained), water+soap+toothbrush, vinegar+baking soda (neutralizing any remnant of the last acid), water +soap+toothbrush , dry well . now you can taste the surface with your own tongue, taste nothing, the Ph is 7, totally neutral,
In the images, how it turned out. The images have been digitally treated to highlight details, contrasts and colors, making it easier to assess damage (those here are scaled down for vogons attach).
You can see that some lines have disappeared, although at the bottom they are not so bad, maybe just tinning is enough.
As you see, this is a work for "necroware" (I'll have to find and raise my inner equivalent )
Now I need to do some unsoldering and maybe more localized cleaning. The layout of the missing veins can be inferred, but to be sure I´ll need references, a "ground truth".

For this reason, if anyone has a sample of this motherboard, I would appreciate it if you could share images of that part, the best possible images, from the 4 sides at the top and one from the bottom, clearly showing that part of the mb.

Ah!! and some clarification on whether the TX486DLC/E-40GA would actually work on it is appreciated.

Last edited by kinetix on 2024-03-09, 00:52. Edited 3 times in total.

Reply 1 of 14, by Horun

User metadata
Rank l33t++
Rank
l33t++

Can't help on the soldering, other than you need a good solder station, good digi volt meter to check ohms <not continuity> as traces have to be about 1-3 ohms max to work proper iirc.
I am curious why it has a 30Mhz Xtal. Boards using the same/similar chipset and layout (Hot-307, Jetway386WB, TAM33-P1, etc) have one that is 2x the cpu clock so for 33Mhz have 66Mhz xtal.
if all is similar yours with a 30Mhz xtal would run the cpu at 15Mhz as 386 use a divide by 2 on the clock.... just an observation...

Hate posting a reply and then have to edit it because it made no sense 😁 First computer was an IBM 3270 workstation with CGA monitor. Stuff: https://archive.org/details/@horun

Reply 3 of 14, by kinetix

User metadata
Rank Member
Rank
Member

finally completed the repair of the destroyed lines. I am reinserting some components that I removed to facilitate the fix (the most difficult to remove was the external battery connector)
In addition to a couple of lines elsewhere broken as a result of a blow. and that same blow destroyed half of an array of resistors. Since I don't have one with the same number of resistors, I will adapt a smaller one to replace the destroyed ones. I already did that in a floppy drive with one damaged resistor array

Last edited by kinetix on 2024-03-09, 00:53. Edited 1 time in total.

Reply 4 of 14, by kinetix

User metadata
Rank Member
Rank
Member

Today I just "completed" the repair of this motherboard. It is the first one I have done with such a level of damage and it took me a while. some lines had just disintegrated. thank goodness I took enough pics beforehand, plus some found around in the web.
BUT...
When I was measuring everything for the last time before doing the first test, I realized that I had put back the power connector on the motherboard backwards!!!!! ouch!!!
It was thanks to verifying the pins, and the 5V pin position. When I went to connect the PSU I saw that they were on the opposite side, hahaha.
Thank goodness I took that last measurement and my short-term memory jumped right away.
Tomorrow I will unsolder them again. It is something that is a little difficult for me without a desoldering station.
If everything is OK I´ll put some pics

Last edited by kinetix on 2024-03-10, 22:18. Edited 2 times in total.

Reply 5 of 14, by kinetix

User metadata
Rank Member
Rank
Member

Well. I finally tested the motherboard today.
Yesterday I corrected the big mistake of having soldered the power connection the other way around, which, thank goodness, I realized. Everything was OK, everything measured correctly, all fixed lines ok, and no shorts.
But it seems that Lady Luck is not on my side.
the motherboard is this one I contributed to theretroweb: https://theretroweb.com/motherboards/18207 . there are several similar ones, with just small variations.
Since I went to a friend's house to use his scope, I was a little lost. As a stand on a glass table, I used the cover of a magazine as support.
The PSU I used is from an Olivetti. These Italians used yellow for the -12V cable and blue for the +12, somewhat confusing as it was the opposite of the standard.
well, connect to the motherbar, without CPU or memory, just to start testing signals, and...
...the PSU would not boot. or it starts and stops.
...???
I thought it would be a low load problem and added an HDD. But then I saw more clearly that the PSU started and stopped cyclically.
I disconnected everything and I decided to check the voltages with just the disk, and the power supply started!
When I measured the connector pins on the motherboard, I got a short GND to -12V!!
I dedicated myself to checking all the pins and contacts, in case any had been bent or a particle of tin had been stuck, or anything else. straighten those that had been bent and in danger or possible contact and try again.
nothing...
but when I look at the cover of the magazine I saw that it still had one of the metal clips, and raised!!! an enormous probability of having made contact with the circuit.

I don't know how -12 volts are used on a motherboard , beyond being in the slots to be used by expansion cards that need it. so I did an experiment. I disconnected the -12 volts, and the power supply started.
I measured the clock signals on the ISA bus and on the CPU socket.
In the ISA pin 20 (CLK) there was between 13 and 14 MHz, and in the socket 80MHz, I forgot to measure on pin 30 (OSC) in the ISA slot. The crystal on the motherboard is 30MHz. The worst thing is that after some tests, on and off, the signal in the socket disappeared, leaving a small 15 KHz signal, or something like that, at 2V and 1V peak to peak. I include images.

several things may have happened
-I am only seeing an original problem with the motherboard, when I picked it up I don't know if it worked before the big damage caused by the battery. but before there was no short.
-The clip touched the circuit and damaged it. Although it was far from where -12V is, at least where I know -12V exists, in the ISA slot...
-The short could be a component that failed when it received power after many years, perhaps a capacitor, although in this case it would have exploded, right?

Any idea what should I try?

It is a shame, after so much time I devote to this motherboard. This is the only 386 motherboard of any quality that I have. the other is a small Foxcon M396F with a 386sx soldered and socket for the coprocessor. I'll have to dig a little deeper into the recycling center to see if I can find another one.
Maybe I'll leave it for a while and go on to restore an Olivetti M24 motherboard that I have in the queue, including making it an 8-bit ISA bus adaptation (I couldn't find its video card or the backplane). or perhaps an XT clone with some historical relevance in my country.

Reply 6 of 14, by kinetix

User metadata
Rank Member
Rank
Member

any hint?
I'm getting about 8 ohms between -12 and GND. I will remove the -12V tantalum capacitor to check if it is shorted.

Reply 7 of 14, by majestyk

User metadata
Rank Oldbie
Rank
Oldbie

The -12V tantalum capacitor right at the PSU connector can be shorted or one of the 3 tantalums on the left side between the ISA slots.
Shorting when powered on after a long storage time is a typical behavior of tantalums made in that period.

You can remove all 4 of them or one at a time and test when the short disappears.

Reply 8 of 14, by MikeSG

User metadata
Rank Member
Rank
Member

Internally shorted tantalums can do that with the power supply as Majestyk said.

Checking resistance may not show anything.

Reply 9 of 14, by kinetix

User metadata
Rank Member
Rank
Member
majestyk wrote on 2024-03-13, 05:53:

The -12V tantalum capacitor right at the PSU connector can be shorted or one of the 3 tantalums on the left side between the ISA slots.
Shorting when powered on after a long storage time is a typical behavior of tantalums made in that period.

You can remove all 4 of them or one at a time and test when the short disappears.

thank you both of you so much for your answers.
I´ve thought about the one closer to the power connector , but not about the ones between the ISA slots. I will check all caps related to the -12V line. will do it next days.
also the strange behavior of the clck signals

Reply 10 of 14, by CoffeeOne

User metadata
Rank Oldbie
Rank
Oldbie
kinetix wrote on 2023-11-13, 03:44:
Greetings to the Vogonists I need some help with a difficult task. I have "saved" this motherboard from a recycling center (when […]
Show full quote

Greetings to the Vogonists
I need some help with a difficult task.
I have "saved" this motherboard from a recycling center (when I go there I have to check a lot and carefully to find something older, since almost everything is more modern, post-2000 hardware). I couldn't find it on TheRetroWeb, so I contributed it, and the guys identified it as an "Ultima Electronics Corp. 3802". It's a 386. I don't have 386 CPUs now (except an SX without legs,), but I do have a TX486DLC/E-40GA, and I understand that it is a drop in upgrade. Even without being sure it is supported, I want to restore the motherboard (the other 386 I have is a small Foxcon M396F, but I don't have CPUs to improve the poor 386SX it has).
But the condition of this motherboard is BAD.
On the one hand, it received a hit that destroyed an array of resistors, but that is easy to repair.
The bad thing is that the battery had leaked and severely damaged the circuit in its vicinity.
I cleaned it in a general way but on the damaged part I did it in the following steps: vinegar+baking soda, water+soap+toothbrush, soft acid+toothbrush (some crust remained), water+soap+toothbrush, vinegar+baking soda (neutralizing any remnant of the last acid), water +soap+toothbrush , dry well . now you can taste the surface with your own tongue, taste nothing, the Ph is 7, totally neutral,
In the images, how it turned out. The images have been digitally treated to highlight details, contrasts and colors, making it easier to assess damage (those here are scaled down for vogons attach).
You can see that some lines have disappeared, although at the bottom they are not so bad, maybe just tinning is enough.
As you see, this is a work for "necroware" (I'll have to find and raise my inner equivalent )
Now I need to do some unsoldering and maybe more localized cleaning. The layout of the missing veins can be inferred, but to be sure I´ll need references, a "ground truth".

For this reason, if anyone has a sample of this motherboard, I would appreciate it if you could share images of that part, the best possible images, from the 4 sides at the top and one from the bottom, clearly showing that part of the mb.

Ah!! and some clarification on whether the TX486DLC/E-40GA would actually work on it is appreciated.

This board is not in a bad condition, I would say it is in a horrible condition.
As a minimum, you should also remove the ISA connector nearest to the keyboard connector. I believe there is severe corrosion inside.

Reply 11 of 14, by kinetix

User metadata
Rank Member
Rank
Member

I had thought to do that too. a little hard because I dont had a de soldering tool.

Reply 12 of 14, by kinetix

User metadata
Rank Member
Rank
Member

After months of procrastination, I took another look at the motherboard, this time with a debug card.
But first, I replaced the shorted -12V tantalun capacitor, the one right on the side of the power connector.
The card didn’t provide any information ( --, -- ), but the beeping from the speaker indicated a problem with the memory, just as the BIOS began to verify it (base 64K RAM failure). I tested with working memory sticks, but to no avail.
The clock signals are functioning correctly, and the beeping indicates that the CPU is executing code. This suggests that the system is at least partially operational, despite the memory issues.
Given that the motherboard is showing signs of life, I focused on the memory subsystem. AI decided to trace in the detail, again, the connections from the memory slots to the chipset (and everything else). I found no visible damage to the traces.
I examined every detail of the board, with magnification glasses, and then discovered that the second resistor array, located behind the crushed one, had an almost invisible crack. I didn't check it before so I miss that problem. I managed to open the ceramic casing using a dremel and I think I can fix the common line, but one resistor is destroyed. I will use a small one as a substitute for that specific resistor. If I can't restore the common line inside the array, I will do what I did with the other array and avoid desoldering it entire, as I think it is somewhat difficult without a desoldering gun, although the vias seem not to be very narrow, nor to be on a ground plane. and I have a replacement... will see
That array is part of the data bus, and situated between the memory and the chipset (thanks to Theretroweb for the chipset manual; now I can verify everything on the board, beginning with the battery damage rapair), so it must be the culprit.
Till next news...

Last edited by kinetix on 2024-11-08, 15:23. Edited 1 time in total.

Reply 13 of 14, by kinetix

User metadata
Rank Member
Rank
Member

Done! (mostly)
Just a year after having saved the motherboard from being destroyed (although it was already half destroyed) it has resuscitated.

I couldn't join the common line of the resistor array, so I had to put a replacement for half of the array. Yes, it's ugly, but it's temporary, and it's invisible, being on the bottom of the motherboard. I have a replacement for the 4.7K array but not for the 10K one.

And after some protests about the video card, which were calmed down with a touch of contact cleaner, a brush and re-inserting the card several times, here is the result.

And the TX486DLC/E-40GA worked too! I didn't know its condition before. I don't even remember where I got it from some years ago.

in short, the damage was
1- battery area VERY damaged, on the top and bottom of the motherboard, with traces already disappearing several millimeters and even centimeters.
2- one resistor array crushed, and another cracked
3- two or three traces cut by a scratch
4- a shorted -12v tantalum capacitor
5-two bend pins in the chipset, closest to the crushed resistors

Next tasks: test and bench
Tasks for later: correctly replace the resistor arrays, clean the used nail paint with acetone and apply a clear one, change some wires for more suitable ones (already did with some) and check other traces nearby.

Reply 14 of 14, by kinetix

User metadata
Rank Member
Rank
Member
Horun wrote on 2023-11-13, 06:13:

I am curious why it has a 30Mhz Xtal. Boards using the same/similar chipset and layout (Hot-307, Jetway386WB, TAM33-P1, etc) have one that is 2x the cpu clock so for 33Mhz have 66Mhz xtal.
if all is similar yours with a 30Mhz xtal would run the cpu at 15Mhz as 386 use a divide by 2 on the clock.... just an observation...

I Know has been a long While.
You can see in the scope pictures the clock reach 80 MHz. Maybe it have some kind of multiplier .
Need to look better in the chipset manual, it have the common schematics.