VOGONS


First post, by adalbert

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Recently i had to build a new power supply for my Toshiba T3200SXC because all capacitors in original PSU had leaked and the PCB got toasted. It was an AC/DC power supply, I decided to replace it with DC-DC converters, so now I am using 19V laptop power brick. Or an USB-C PD powerbank (with PD 20V trigger) 😀

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I made some schematics and PCB, but beware that this PCB's layout is only for reference and should be redesigned. I made a prototype on protoboard and you can see how it looks now. My design had soft-power on functionality (you power off the converters by shorting ENABLE pins to ground), but I ommited that function in the prototype and just wired the DC input to the switch.

The attachment pcb_1.png is no longer available
The attachment schematics1.png is no longer available

It has following outputs:

1. COVER (toggles LCD on/off, high=off: this is dedicated for Toshiba T3200SXC)
2. -12V
3. -5V
4. GND
5. +12V1
6. GND
7. GND
8. +5V
9. +5V

Fan connector:
+12V1
GND

LCD connector:
+12V2 (second converter)
GND

Input voltage: 15V to 24V, could be potentially stressed further

Max current:
around 8A for +5V (Pololu D36V50F5)
around 2A for +12V1 (Pololu D24V22F12)
around 2A for +12V2 (second D24V22F12, this is not needed in regular AT PSU)
-200mA for -5V,
few hundred miliamps for -12V

You can see necessary parts in the schematic, the most expensive ones are Pololu step-down converters. I used them because they were the only ones that were branded and I believe that they have all the protective measures they claim (undervoltage, overvoltage, thermals, reverse polarity). But you can make that in theory with a fraction of cost using noname converters.
You can see all different variants here, the more amps you need the more expensive it gets: https://www.pololu.com/category/131/step-down … tage-regulators

I used CD4066 to toggle +12V2 ENABLE pin with signal from motherboard. That's an overkill, but i have dozens of those chips in my drawer.

I used voltage inverting MC34063A module https://www.ebay.com/itm/MC34063A-Reverse-Vol … ha/362986986675
to create -15V. Then I created -12V with LM7912. This is because I don't believe MC34063 would have proper protection if something failed. A protective diode is also used.

I created -5V from +5V with LM2662 module: https://www.ebay.com/itm/200mA-LM2662-Switche … le/174254048914
I could have probably just added LM7905 after LM7912, but I had these modules laying around. And it won't stress MC34063A. There is protective schottky diode so -5V will have slight voltage drop. But I don't want +5V be passed to -5V rail if something fails.

Overall economics of this projects are pretty poor (around 50 USD + cost of power brick for not-so-powerful PSU), if you need something beefier it's better to adapt regular ATX PSU or use Pico PSU, but for some specific cases maybe that project will be useful. You can just use some parts if you need them, like converting +5V to -5V with LM2662, that could be used with ATX PSUs, or added to Pico PSU.

I attach project files, so you can use or improve something if you like. I'm not 100% sure that it is a perfectly safe PSU, it's a prototype so if you see some hazards you can let me know. I just rely on protection measures of Pololu converters, polyfuses on negative rails and main fuse. There could be an watchdog microcontroller added etc.

Repair/electronic stuff videos: https://www.youtube.com/c/adalbertfix
ISA Wi-fi + USB in T3200SXC: https://www.youtube.com/watch?v=WX30t3lYezs
GUI programming for Windows 3.11 (the easy way): https://www.youtube.com/watch?v=d6L272OApVg

Reply 1 of 2, by giorgioff

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Hi Adalbert,

I would like to first congratulate you for the extraordinary work you have done with the restoration of the t3200sxc and for the brilliant idea of using a 3d printer for self producing a pcb!

I have a t3200sxc too that does not work and I would like to kindly ask you for some advice.
I disassembled the psu and it was dead as yours. The laptop looks in perfect shape, but the PSU looks like melted inside!
I would like to restore it but I am not so skilled at building the psu by myself even with your instructions.
I purchased on tindie a ready-to-use adapter that, once connected to an ATX PSU (like PICO ATX), gives all the required output voltages (5V, -5V, 12V, -12V) but I have no idea of what to do with the pin one of the following:
1. COVER (toggles LCD on/off, high=off: this is dedicated for Toshiba T3200SXC)
2. -12V
3. -5V
4. GND
5. +12V1
6. GND
7. GND
8. +5V
9. +5V
Would you be so kind as to tell me if this pin can be left unconnected?
If not, do you have any idea on how I could make the laptop work?

Thank you so much in advance!

Giorgio

Reply 2 of 2, by jaan513

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I have an original working power supply in the T3200SXC. A bit about the behaviour of this pin that I measured now.

I have disconnected the original LCD for this test.

I disconnected the switch, and from the cable, only disconnected (pulled out) pin number 1 (white wire that I assume you labelled "COVER").
The VGA output is working. Pin number 1 on the motherboard side reads 5 Volts.

I connected the switch and pushed the pin 1 back to its socket. The cover switch behaves this way - default position is 0 Volts, when I push the cover switch, the white wire pin is about 4.75 Volts (relative to black ground).

VGA output from the back of the T3200SXC is always active like this.

So yes, it is safe to leave it disconnected. If trying the LCD display, connect to GND.