DerBaum wrote on 2023-11-27, 19:09:i used the saw dust of the pcb as filler material for the superglue... i wanted to use the "baking soda" method but had nothing […]
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Thermalwrong wrote on 2023-11-27, 17:41:
I got some small carbide drill bits and a little hand drill last week. Today I spotted this sad PCB (still haven't got this fabricated as a new PCB yet...) and got some ideas given some recent posts with that floppy drive connector repair:
i used the saw dust of the pcb as filler material for the superglue... i wanted to use the "baking soda" method but had nothing on hand.
Maybe thats even better then sawdust. Nothing wrong with saw dust, but i will always ask myself "Would it be even bettererer?" 😁
Good luck!
I used some super cheap epoxy that cost £1, even with this cheap and slightly odd epoxy that smells more like PVA glue, it's holding fantastically well. It looks great now too!
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This was the tricky part, getting the holes drilled without breaking all of these carbide bits. Small metal drill bits do almost nothing to this fibreglass, but carbide cuts through it slowly but surely. Sadly carbide is also very fragile and if the bit is bent too much it'll snap and the bit is basically useless after that.
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I did a couple of test fits and initially found that the slight off angle my cut was at resulted in the card's front edge hitting the nearby test case, so I spent ages whittling down the edges with a very decent cutter blade. Turns out fibreglass is amazing for blunting blades. In the end though it was fitting with only a bit of light shining through, the metal legs fit nicely and it all fit together fairly flat.
To make that permanent I used this cheap epoxy with the PCB held down on a disposable plastic sheet. To keep the epoxy from getting everywhere I used this little syringe and that worked surprisingly well, somehow this 'epoxy' could even be removed from the syringe after so it's still usable. The connector was partially assembled so it could be pushed together in place once there was enough epoxy in there and it was left to cure for a bit. Then I started cleaning off the excess with a knife before it was all dry.
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To reconnect the traces I mostly used magnet wire tinned up - it took me a few traces before I realised that hard-gold finish on the ISA slot pins would be ruined without some protection, which proper kapton tape does a fantastic job of. The board was cut in such a way that I had to guess where some of the very missing traces went - thankfully all the hard work was done a year ago and now I can refer to the pcb layout to see where the traces are and where vias need to be re-made:
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The final result is mechanically strong and soon I'll put the components back so they don't just get lost over time 😀
Here's how the front and back look close up, ignore the possibly shorting loose traces wires, those will get secured once I know things work.
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