The hinges on my Compaq LTE Lite 25E were starting to crack in a few places and it was time to fix them properly, because if left then it's just going to get worse and maybe break further up. The hinge design on the LTE Lite laptops isn't great, I think it just puts a lot of stress in too small of an area.
They were broken kinda when I got this laptop and I just used a bit of superglue and some low-temp mouldable plastic to remake the screw mounts on the right side but that didn't have enough rigidity and was flexing the plastic to breaking point each time I opened the screen up.
Cleaned that mouldable plastic out, used the soldering iron to melt a bunch of keying features into the good plastic in the area around those right hinge screw mounts. Marked the area out with blutack and then started putting in epoxy resin, this time it's very quick curing white stuff which seems to be strong enough for this job.
Since it takes some time to get the full hardness, I could clean up the edges with a knife to get it looking pretty good:
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Melted in some keying features for the left one as well, where the lower screw mount just broke apart like it was made of chalk, so epoxy is doing all the screw thread holding instead:
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This is the same laptop that I custom wired a direct drive floppy into: Re: What retro activity did you get up to today?
I got the PCBs made and it works so much better than the enamel-wire prototype, but I found that after I put a 720KB disk in, then put a 1.44MB disk in that the drive was broken. Somehow I missed that in my other testing, looks like just disconnecting the HD_MEDIA signal allows things to work and not break. It's a shame I got something like 20 of those PCBs made and they mostly fit and work but they need traces cut and the design could be better.
But it works really well and software installation using the floppy drive is now nice and reliable on my Compaq LTE Lite laptops.
I've now also got a Compaq LTE Lite 4/25C with the glorious TFT colour screen where somehow the mainboard has only superficial battery damage. I think the previous owner looked after this one but it had a lot of hours of usage and the display's capacitors gave out and started leaking, then it was given to a recycler where they removed the hard drive (and the hdd cable, ergh) and sold it to me. Thankfully I had a spare cable from another parts machine and the BIOS which is famously picky with its hard drives, was willing to work with a 200MB Seagate I had spare.
The screen was the bad part on this one, needed recapping fully and electrolyte cleaned up:
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And on the other side there was electrolyte which had got under chips and possibly under the chip on film. Lots of original flux on the PCB as well but that wasn't doing any harm. Amazingly this all cleaned up nicely with some flux and fresh solder:
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I don't have all the correct capacitors for this LQ9D011 unfortunately but I wanted to test if it's working first. The 100uF cap is replacing a pair of 16v 47uF capacitors that were connected together and that should be okay unless it really needs the lower ESR, I think they're bulk capacitance for the main chip or the TFT in general.
The other two 16v 47uF caps are replaced with 16v 56uF because that's what I've got and it's kind of in tolerance, I think they're important for the LCD voltage generation rather than just bulk capacitance.
But the worst ones are the 25v 10uF that I replaced with 35v 22uF, they're too big but they work. Might try harder to find 10uF capacitors since I'm pretty sure I have them, this is not the first LQ9D011 that I've had to recap with the other being in my Toshiba T4400SXC
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All that time fixing and the LCD has a big horizontal line across the screen where two rows of pixels are bad, 640 x 478 is still a good display.