shevalier wrote on 2026-05-29, 13:28:In PSU without an APFC, the main converter itself is the only high-frequency load.
The APFC is essentially a step-up converter.
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In PSU without an APFC, the main converter itself is the only high-frequency load.
The APFC is essentially a step-up converter.
Thus, this capacitor is sandwiched between two high-current sources of high-frequency interference, and it often ends up in a bad state, unlike in older topologies.
When it fails (due to capacitance and ESR), the APFC (MOSFETs, diode, and often the controller) goes burn, making the repair of such a PSU cost half as much as buying a new one.
The primary capacitors in this topology fail completely without any outward signs.
If you’ve taken apart a PSU with an APFC, you always need to carry out 2½ steps:
- Measure the voltage across the large capacitor. For a 400V capacitor, the reading should be 380V ± 2–3V (for other ratings, check the voltage dividers connected to the controller. However, it definitely cannot be less than 375 volts)
- Measurement of ESR
- Measurement of capacitance, but this will be calculated automatically from the previous step.
Well said.
Though usually just measuring the capacitance and ESR should suffice in almost all cases. Primary caps with abnormally high ESR (less likely) or abnormally low capacitance (you'll be lucky to catch this as the cap starts to fail) should be changed immediately.
Now, I'm not sure how much this will help, but I have noticed that some of the better-built PSUs with APFC (usually industrial and/or older server stuff) typically include either an MPP (metalized PolyPropylene) cap or a high voltage ceramic cap... or both... installed in parallel with the PSU's primary electrolytic cap. I'm guessing the idea behind this is for these caps to take on some of the high frequency ripple current from the APFC and thus relieve stress from the primary electrolytic cap (which should allow it to run cooler internally, and therefore greatly extend its operational life.) Also, in cases when the primary electrolytic cap fails completely open-circuit (and this is a fairly common failure mode), the MPP or ceramic cap may save the primary-side silicon parts from blowing up by at least absorbing some of the energy from the APFC boost inductor.
As an experiment, I have started copying this by installing an MPP cap in all of my APFC PSUs. For the first few, I used 450V 2.2 uF MPPs... but now have switched to 0.1 uF 630V Panasonic MPPs that are actually meant for high frequency high ripple current circuits. I don't know how much this will help, but I suppose time will tell. At least so far, I have not seen any adverse effects by doing this to any of my APFC PSUs.
shevalier wrote on 2026-05-29, 13:28:
According to current trends, 1 watt ~ 1 μF.
1 uF per 1 Watt would be a dream-come-true... but I have not see this in any consumer PSU yet.
If you are lucky, you get maybe 3/4 uF per 1 Watt - and that's for the better built server and industrial PSUs meant to run 24/7.
For consumer stuff, I find 0.5 uF per 1 Watt to be the norm more or less. 500W PSUs with anything between 220 to 270 uF is very very common. Rarely I see 330 uF like in my "oldschool" Antec Earthwatts EA-500 (which I recapped and now equipped with a 450V 500 uF Nichicon because... I happen to have a few from scrap industrial boards. 😀 )
shevalier wrote on 2026-05-29, 13:28:
P.S. Alas, this is now one of the most likely points of failure. 🙁
Indeed.
Worst of all, the PSU manufacturer can do very very precise calculations how long these caps will last in "regular" everyday use. Thus, you can be almost assured that if a PSU manufacturer gives you warranty for X years, those primary caps are probably calculated to do X +1 to 3 years more... maybe!
Well, at least this seems to be the case with the newest PSUs.
For the older APFC PSUs, it seems manufacturers still weren't aware of that, so some PSUs were done quite well and probably will be fine for many years to come. But others, like the Corsair CX430, are known ticking clocks.
Mike_ wrote on 2026-05-29, 11:54:
Btw, I recapped my Enermax, which apparently is active PFC so would it be a good idea to replace the primary cap? I don't recognize its brand, either. I happen to have a couple of these chemi-con SMQ caps available if they would be suitable.
Well, it this specific case, you may actually be OK (or at least not any worse) with leaving that Hitachi cap alone as tehsiggi suggested. My personal observation is that Hitachi primary caps tend to do OK in APFC (even to this day... or so far at least.) And since your Enermax is only rated for 300 Watts output, that 180 uF rating is relatively adequate. If anything, it's the voltage rating I'd be more worried about, since some APFC circuits can sometimes have/produce really "nasty" voltage transients or spikes... which over time can damage the 400V -rated caps (which is why I prefer to see 420V or even 450V -rated caps). But I see your Chemicons are also rated for 400V, they may or may not necessarily do better. Their only redeeming quality is that they are physically bigger, which means they will run cooler internally and thus more likely to last longer... again, provided the APFC in this PSU isn't pushing some silly transient voltage spikes.
So weather to change them or not - I'll leave that up to you.
Generally, if these Chemicon SMQs are brand new and you have no way to check the ESR and capacitance of that old Hitachi HP3 cap and you really want to have a peace of mind that this PSU will be fine for the next 5-7+ years of use... then go ahead and replace it (but save that Hitachi cap in case you need it for other PSUs in the future, as it still might be OK or at least better than some no-name garbage cap brand.)
shevalier wrote on 2026-05-28, 08:18:
I can’t test it under a normal load, as thats only got 2 × 100 μF input capacitors left capacity(they used to be 120 μF back in the day, Hipro has achieved a significant reduction in costs).
They are not the only ones.
The Corsair CX500 I got a few weeks back has a single 400V 220 uF cap... that reads only 200 uF currently. At least with the 2x 100 uF caps in your HiPro, you get better combined ESR (or so I'd think!)
Either way, these capacities are nowhere near good enough for a proper hold-up time for a 500+ Watt PSU... but I suppose that is the new norm now with modern PSUs.
shevalier wrote on 2026-05-28, 08:18:
I’d like to fit 170–220 μF * 400 V, but I can’t find any with an 18 mm diameter.
Nichicon PT series might have a cap that fits, though I have not checked. All I know is this series was used in the Nichicon -made PS3 PSUs for the "fat" PS3's (3x 140 uF @ 420V rating.) Good source of caps, those Nichicon PS3 PSUs, since they have all kinds of problems and aren't worth fixing. While the capacity (140 uF) may not be what you are looking for, at you get a higher voltage -rated cap. For APFC, that's actually important. In my observation, 400V caps tend to not last as long as 420V or 450V caps.
shevalier wrote on 2026-05-28, 08:18:
“honest Chinese capacitors”
And they would name this brand: HA. HA. HA. 🤣
Mike_ wrote on 2026-05-22, 15:51:
I put two 2.2µF caps in parallel, I guess that should work too even if it doesn't look pretty. 😁
Heh, not sure why I didn't think to suggest that too. This is definitely the more optimal solution. Good work! 😀
shevalier wrote on 2026-05-22, 03:58:If the power capacitors in the secondary circuits dry out, the power supply unit will usually simply stop working properly.
If t […]
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If the power capacitors in the secondary circuits dry out, the power supply unit will usually simply stop working properly.
If the standby capacitors dry out, the entire power supply unit usually burns out. Often, the motherboard goes with it.
And taking a power supply unit apart is hardly a pleasant experience.
I prefer to do it once and for all.
No, that depends largely on the 5VSB circuit's design.
For 5VSB circuits designed around a PWM IC (e.g. UC384x, TEA1507, and etc.) or PWM-FET combo IC (TinySwitch or TopSwitch family, ICE3A/b family, VIPer01/02, STR-A6259h, and etc.), failure of either the "startup" cap typically results in the circuit just getting stuck in a startup loop or "hick-up" mode and not produce any significant voltage on its output. Meanwhile, a failure of the output capacitors usually results in the output voltage just dropping low and going out of regulation with a load. Both of these are pretty safe failure modes and are very unlikely to damage the attached hardware.
Now for 5VSB circuits that use the "oldschool" 2-transistor self-oscillating design, these indeed have more nodes where they can fail catastrophically when their startup / "critical" cap fails. BUT!!! - Not all 2-transistor 5VSB designs have this "critical" startup cap. Furthermore, from the ones that actually do, the design may still be such that the circuit does not fail catastrophically.
I've actually reverse-drawn many 2-transistor 5VSB circuits (and still do when I take apart various old PSUs) just to see what differences there are. From this, all I can tell you is that the 2T 5VSB circuits that are most likely to fail catastrophically are those that have the "critical" startup cap *and* when they are also utilized in a PSU with forward-converter technology, where there is an IC on the primary side that needs to be powered by the 5VSB's primary auxiliary winding. Because of the latter, generally these 5VSB circuits have a larger "critical" startup cap in the range of 22 to 100 uF on the primary and also tend to be implemented with a MOSFET as the power switch device for the 5VSB. The PSUs that use this design are (note: this is not an exclusive list):
- Bestec ATX-250-12E <-- a PSU that is 100% known to fail catastrophically on the 5VSB and take all attached hardware powered by that line. These made a real bad name for HP PCs back in the P4/Athlon XP era.
- older Delta and FSP from late 90's and early 2000's <-- complete and very bad failures are rare with the Delta PSUs, but still possible. For FSP, generally a little more likely due to worse cap offerings.
- ThermalTake TR2-430W (XP-550-NP)... which is the same as the HEC / Orion HP585D <-- same in regards to failures as with the Delta PSUs above
- Deer/Allied/L&C/Solytech -based PSUs (e.g. many Premier) <-- failure of the 5VSB circuit is very common on these due to very crappy caps used, but a catastrophic failure that takes out the motherboard is rare
- Powmax LP-6100
- Hyper Type-R PSUs from mid-late 2000's
... and probably many more that escape my head now.
That said, even these PSUs that use a "large" startup cap on the primary for the 5VSB don't really need this kind of extra treatment, going "all in" with ceramics or other exotic solutions. If you really just want to avoid a catastrophic failure with these, put a known-good Japanese brand cap from a reliable series suitable for PSU use, and that should easily grant you 20+ years of extra life on the PSU's 5VSB. Me thinks that is enough already. But for the extra paranoid, you don't need a stack of ceramic caps - just a single 4.7 uF to 10 uF ceramic in parallel to the electrolytic cap there already would be enough to "hold things over" (i.e. 5VSB not blow up or go over-voltage), should the startup electrolytic cap fail.
shevalier wrote on 2026-05-22, 03:58:
I have never come across a single S370-based motherboard on which the +3.3 V power supply has been implemented properly.
- Either a regulated step-up DC/DC converter supplying 3.3 V to the entire board,
- or a separate regulator for the memory/chipset, with all slots powered directly from the PSU.
??
Most s370 boards I've ran into powered AGP and PCI slots directly from the PSU rails. RAM and bridges were typically linear regulator affair.
I've never seen a step-UP regulator on any board so far, only step-DOWN.
shevalier wrote on 2026-05-22, 03:58:
Usually, it’s some sort of odd design.
- Asus-style: DC/DC converters with a +5 V output; the PSU’s 3.3 V output isn’t used at all
- Gigabyte style: separate linear regulators for memory and expansion slots.
Don't think you can generalize ASUS with any style. I've seen them use PSU 5V rail really heavily on some boards and 3.3V rail on others... also, some with a lot of DC-DC almost exclusively (e.g. the P4SD and variants) while others were linear-reg galore.
Old Gigabyte are a bit more predictable and generally lin-reg for anything other than CPU... but even then, not always.
shevalier wrote on 2026-05-22, 03:58:
As a result, the power supply goes haywire from such an uneven load.
And it shouldn't - properly designed group-regulated ATX PSUs should not care too much about how their 3.3V line is being loaded. Only the 5V to 12V rail load should matter.
When I do my cross-load tests, I sometimes leave the 3.3V rail completely unloaded and sometimes I don't. In any case, it's never been a problem... well, except for that Cyberlink I mentioned that did what you did and produced a 3.3V rail directly from the main transformer without any further regulation circuit... and also a really crappy Raidmax that didn't have its linearly-regulated 3.3V rail properly compensated on the feedback loop, producing pretty terrible regulation.
shevalier wrote on 2026-05-24, 11:55:From personal experience. […]
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momaka wrote on 2026-05-19, 14:05:
Therefore, DO NOT use polymers.
From personal experience.
The FSP ATX-350PAF power supplies work perfectly with Capson LZ 1800 μF × 16 V × 13 mΩ capacitors (electrolytic capacitors with ultra-low ESR). These capacitors are not of particularly high quality in themselves, but their ESR is comparable to the figures in the datasheet, at least when it comes to new and genuine units.
There were no other 10mm diameter capacitors available. 🙁
This general-purpose polymer capacitor from Kemet has, in principle, very similar technical specifications. (10mOhm)
https://eu.mouser.com/datasheet/3/72/1/A750MW … 28M1CAAE010.pdf
I don't have capacitors of that value on hand, so I haven't specifically tested them.
The experiments were carried out on a Hipro HP-D5201AW PSU 520 W (APFC, 2 transistors forward , Champion CM6800TX PWM controller, group regulation).
I tried general use polymer caps 1500 µF 10V on the +5V rail and 2200 µF 6.3V caps on the +3.3V rail, and they work perfectly.
The 820 µF*16V capacitors work fine, but their capacitance is critically insufficient.
The power supply stability issues started precisely when I added five more capacitors to the two 820 µF capacitors to achieve the standard capacitance of 2200 µF*2.
Polymer capacitors have a very weak dependence of their ESR on capacitance. This means you can't replace 2200 µF (12 mOhm) with 3 x 680 µF, because 680 µF have an ESR of 13 or 14 mOhm, not 36 mOhm.
So, most likely, if you use the same number of polymer cap as electrolytic cap and the same capacity, there shouldn't be any problems.
But experimentation is necessary.
Indeed experimentation is necessary if you want to use polymers.
BUT!
If you re-read this thread a little further back, you should see that my comment in regards to avoiding polymer cap use was towards older PSUs, particularly those based on the half-bridge topology. Same goes for the "2x 2200 uF on the 3.3V and 5V rails as minimum" - actually, that one was specifically in reply to tehsiggi's Codegen PSU.
The common denominator here is that half-bridge topologies based around old voltage PWM ICs such as the KA7500 or TL494 or SG6109 tend to have a relatively low switching frequency - typically under 30 KHz. Therefore, they really DO NEED the larger capacity on the output. Very low or ultra-low ESR is not needed here because of the relatively slow circuit Fsw. As for whether these PSUs can take ultra-low ESR caps and/or polymers all depends on how the compensation for the feedback loop is implemented (more precisely, where the "poles and zeros" are located on the phase response plot, as these will dictate where the feedback loop is stable and where it isn't.) In some cases, the very or ultra-low ESR of the caps will produce its own "ringing" ripple/noise on the output... and if the feedback loop is not compensated to filter that out, it may amplify this noise back into the PWM IC and make the PSU further oscillate with that (unwanted) frequency... thus causing severe noise on the output rails and/or possibly make the PSU completely loose its regulation or not work at all. But if the compensation is more forgiving, then the polymers might just be "fine" and not cause any issues... though this *should* be checked with an oscilloscope. Again, the reason being is that the output toroid is an inductive element, and with the very low ESR of the output caps, it will tend to produce its own "ringing", seen to the attached hardware as unwanted noise on the output. I've actually run into this latter scenario with a CWT PSU that was an early variant of their "ISO" series. The ultra-low ESR caps I used caused extra noise on the linearly-regulated 3.3V rail, making some old motherboards unstable with this PSU. As soon as I switched out the caps for some GP (not even low ESR!) stuff, all of the issues went away on the same motherboards (and these are motherboards I have used with other recapped PSUs in my arsenal, so I know they are OK and not the cause of the issues themselves). I ended up ordering Nichicon VZ general purpose 105C -rated caps for some of the outputs. These are not really ideal for SMPS use... but in this case, they kind of were.
Anyways. The moral here is that if one wants to avoid cases like the above, then it really is best *NOT* to use polymers or ultra-low ESR caps if the original design did not use any (but again, the 5VSB circuit can generally be the exception here.)
This being said, one can sometimes infer which PSUs may use very/ultra low ESR caps (or polymers) and still be fine, like the case of your HiPro. Generally, this is done by looking at the topology of the PSU and also the type of core used on the output common inductor/toroid. If visible under the windings... light green core with one side painted blue is Micrometals type -52, which is generally used on PSUs with medium switching frequency... or at least higher than most half-bridge ones (though not always.) An all-black core is Micrometals type -45, which while more lossy than type -52, is regularly used with further higher Fsw PSUs due to lower cost and higher permeability (allowing a smaller core size per output power). PSUs that use these two cores (-52 and -45 type) are more likely to be fine with very low ESR caps like UCC KZE to KZH or Panasonic FR/FM/FS or Nichicon HV/HW or Rubycon ZL-... and -possibly- polymers too. Then there is one more toroid core commonly used - all blue. This one is pretty much used almost exclusively on the higher Fsw PSUs and much more likely to see some polymer caps on the output of the PSU already from the factory. And if the (PC) PSU doesn't have an output toroid, then it's probably a modern half-bridge LLC design, which in most cases already come with polymer capacitors on their output.
shevalier wrote on 2026-05-28, 08:18:
Let me tell you what. It seems that, with the help of Google’s Gemini AI, I’ve actually managed to set up the frequency compensation for the feedback loop.
I certainly wouldn’t have managed it on my own. 🙁
Yeah, we did a few very basic poles-zeros phase response calculations back when I was studying engineering... and I remember almost nothing from the process. All I remember is merely the concept of it. Hence why I choose not to mess with polymers on PSUs, unless absolutely necessary. Instead, I take the AI/LLM approach, but not the tech way with Google or some other actual AI/LLM. What I mean is I just follow the same methods as AI - observe/analyze a large set of PSUs and make my decisions about what should be OK and what shouldn't based on an "average" of those observations, much like an LLM... but just in my head's own analog thoughts. 😀