If you read back through the post, you'll notice that I tried using the Pentium's VRM with a trim pot, but I don't think it is a LDO regulator because the max voltage I could get out of it was 3.73 V, which wasn't enough to make the chip stable at 100 MHz.
These hobby toys aren't really put in use 24/7. They are turned on for a few hours, then stuffed away for a year, then brought out. Thus I feel using a 6 A diode for this purpose offers the simplest solution without needing to remove the Pentium's heatsink, or having cables running around the chip. If someone is already with removing the heatsink, then just as well remove the Pentium's VRM and replace it with a low drop-out (LDO) regulator and set it for 4.1 V. If you don't want to remove the heatsink, yes you can still have a variable VRM with some components on dangling wires.
Alternately, you can just cut the Pentium's lead to the VRM and connect it straight to the 4 V output on the motherboard's VRM, as another user has done.
I measured the voltage drop across this 6 A diode today and it measures 0.81 V at full load after a 20 minute uptime. The 0.9 V mentioned previously was just an inferance. My Sedra/Smith text mentions 0.6-0.8 V drop is typical. The variance is due to diodes with different current ratings; the higher the current rating, the more current required to get into the 0.6-0.8 V range. This diodes reaches 60 C at full load. According to the datasheet, it can have a max current of 5.4 A at 60 C, or 6 A at 54 C, etc. Under these conditions, I am not concerned about the diode burning up.
I have seen this technique in other areas, most notably on memory modules which use 3.3 V IC's. But to make them 5 V compatible, they use two diodes in series to drop that 5 V down to 3.3 V. These modules were produced in the late 90's and early 2000's.
For your design ideas which do not require replacing the Pentium's VRM or have a dangling VRM, could you please sketch out your circuit? I have several 500 mW zeners ranging from 2.4 V to 18 V. If another design can be realised using discrete components like diodes, resistors, and through-hole capacitors, it might be simple enough for others to implement without needing to remove the heatsink. Thank you for your suggestions!
EDIT: I went looking through my zeners. The two which sort of fit the bill for the reverse breakdown are 3.9 V and 4.3 V. I could hook one of these up in the standard poor man's regulator configuration, e.g. 5V in series with 1K in series with the zener, to GND. Then the CPU's load is placed in parallel with the Zener in this ckt.
The attachment POD100-Zener.png is no longer available
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