VOGONS


First post, by ricsip

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Hello all,

I am looking for some helpful disassembly-assembly kind of documents from Intel, how to SAFELY remove heatsink and / or cooler, and how-to remove the CPU PCB from the plastic cartridge to re-paste it, without breaking the damn thing.

I managed to identify a couple of the old Slot1 SECC-related application note PDFs from Intel, unfortunately those bastards removed all traces of them from the plane of existence. Some 3rd party sites advertise they have these PDFs, but hide them behind paywalls and subscriptions, which I kindly would like to avoid.

The documents in question are more or less these:

AP-902, S.E.C.C.2 Heatsink Installation and Removal , Document Number 244454
AP-826, Mechanical Assembly and Customer Manufacturing Technology for S.E.P. Packages, Document Number: 243748
AP-903, Mechanical Assembly and Customer Manufacturing Technology for Processor in S.E.C.C.2 Packages, Document Number 244457

Or if there are better ones in this subject, please let me know! I was also searching on Youtube for proper detailed and well-lit recordings, but most of them are click-bait, or straight just fake junk videos.

Reply 1 of 7, by luckybob

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its not designed to be opened. You should NOT re-paste these processors unless you are having an issue. That said, the SECC2 processors usually have that shitty paste with CLOTH between the die and heatsink. Its absolutely trash, and that should be replaced 100%.

You /can/ do it, and its fairly straightforward. you will need the following: (for non SECC2)

1 - small socket with a nut-driver. I personally use a 1/4" drive screwdriver and a ~10mm socket. you want something with a nice handle for control.
2 - You will also need a small flat-head screwdriver.
3 - a thin metal pry tool. A guitar pick can also work, but the metal shim type works better.
4 - standard paste/alcohol stuff

Using the thin pry tool, you can wedge it between the aluminum plate and the plastic shell. is just a press-fit onto the PCB. Each corner has a plastic stud and they can be wedged open if you are careful. The CPU is held to the aluminum heat-spreader with 2 clips on 4 studs. You can CAREFULLY unbend the tiny fingers holding the clips to the metal studs, until the clip can be removed. I personally have tiny flat head screwdriver for eyeglasses that I use for this.

Repaste as normal.

To re-attach the heatsink,

1. flatten the fingers back into place. It should make a nice 'H' in each end. It doesn't need to be perfectly flat, as the less you fuck around with these metal clips, the better. There is some capton tape on the middle of these clips. it needs to stay in place. if it falls off or is removed, it needs to be replaced. Capton tape is preferred, electrical tape is #2.
2. place the socket over the 'H' and press it back onto the stud. You want to avoid using too much force as you can gouge the PCB. This is bad. You use a socket so the stud goes into it. Again, the less the mess with these metal fingers, the better. You only need 1 per side to be under the tip of the stud. It's okay to get all the fingers under the lip of the stud, but its not required.
3. repeat for all 4 end of the 2 clips. The less you mess with these clips, the better.
4. the plastic should press back into place.

AMD slot-A and slot-2 Xeon all work in an identical fashion.

if you are talking about the SECC2 heatsinks, they are almost always plastic studs that just press fit into the back plastic. They work the same as zip ties. I've NEVER been able to remove these plastic clips and have them be re-useable. I'd plan to replace the plastic with screws/springs.

It is a mistake to think you can solve any major problems just with potatoes.

Reply 2 of 7, by ricsip

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luckybob wrote on 2025-11-17, 20:22:

its not designed to be opened. You should NOT re-paste these processors unless you are having an issue. That said, the SECC2 processors usually have that shitty paste with CLOTH between the die and heatsink. Its absolutely trash, and that should be replaced 100%.
...
if you are talking about the SECC2 heatsinks, they are almost always plastic studs that just press fit into the back plastic. They work the same as zip ties. I've NEVER been able to remove these plastic clips and have them be re-useable. I'd plan to replace the plastic with screws/springs.

Wow, now you have decreased my wilingness to mess with these to practically 0. I have never thought this SLOT1 concept was this flawed.
I hope will find some YT video about disassembly in action. Though not high hopes sofar 🙁

Regarding those top secret Intel docs, nobody has them? Or are they useless in this topic? Intel hunting for people who share these docs on Vogons?

Reply 3 of 7, by ricsip

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ricsip wrote on 2025-11-18, 09:21:

I have never thought this SLOT1 concept was this flawed.

I mean, after 25-27 years, the thermal paste must be crap. And because P2/P3 did not have an internal thermal diode (actually not even any thermal diode, had to stick an external temp sensor to the heatsink to have some approximate guessing), we have no idea the core is at what real temp.
It can be that the heatsink is still at room temp, while the core surface is melting due to the heat insulation behavior of the rock solid thermal paste.

Reply 4 of 7, by PARKE

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ricsip wrote on 2025-11-18, 09:21:

Regarding those top secret Intel docs, nobody has them? Or are they useless in this topic? Intel hunting for people who share these docs on Vogons?

The docs (AP-826, AP-902, AP-903) are not useful because, as mentioned by Luckybob, the SECC cartridge in question is not meant to be opened.
But you can have a look yourself:

The attachment 24445701.pdf is no longer available
The attachment 24445401.pdf is no longer available
The attachment 24373401.pdf is no longer available

Reply 5 of 7, by luckybob

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Im considering making that video. I've done it many times.

It is a mistake to think you can solve any major problems just with potatoes.

Reply 6 of 7, by ricsip

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luckybob wrote on 2025-11-18, 14:51:

Im considering making that video. I've done it many times.

I would haunt you -thanking it- forever, if you do 😀

Reply 7 of 7, by ricsip

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PARKE wrote on 2025-11-18, 11:01:

The docs (AP-826, AP-902, AP-903) are not useful because, as mentioned by Luckybob, the SECC cartridge in question is not meant to be opened.

Thank you for sharing the docs, I will have a look into them.