This, actually took more than a few days... Used my 3D scanner to rebuild the hinge on this Texas Instruments - Extensa 390CX laptop. Initially had no awareness of the good parts of the late TI / early Acer laptops - love this thing overall, it's got a nice OSD for volume / screen brightness that works in DOS, good keyboard/touchpad, bright 800x600 TFT, integrated CD drive and Yamaha OPL3-SAx audio.
I started off with the Acernote Lite 370PCX (which needed LCD repair, lots of plastics repair and a keyboard flex repair), then noticed this 390CX that I'd been passing up for ages. The service manuals for these things compared to IBM / Toshiba are amazing, so much detail.
Both the left corner of the lid and the left corner of the bezel were completely missing. It was a lot of work but I don't regret it, these TFT & DOS laptops deserve saving:
Here's how it started, it seems I didn't take a picture to start with when I got it, so here's the ebay pictures:
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The redesign in CAD, the other side was damaged in different ways (repaired with low-temp thermoplastic), so I scanned it, re-designed it and it wasn't perfect but since it's only going to be installed on this one laptop ever, it doesn't need to be perfect and can be remodelled with a hot iron or dremel:
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And finally, in place, the hinge plastic is still a bit fragile, it broke in a new way when I put it all together... superglue is now 90% of the structural strength of this laptop. But it's better than it was, my 3d print added some structure to it so it's not ripping itself apart. Used the soldering iron to re-melt the plastic on the other cracks:
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