Oof, a whole evening of floppy drive hell. The EME278TB drive that's seemingly unique to the T21xx series of Toshiba laptops is a pretty unique fitting and would need new cables to fit a later drive.
I chose to format the hard drive on my Toshiba T2130CT and load up the 17x restore disks only to find that the floppy drive wasn't as well restored as I thought.
The attachment floppy hell (2).JPG is no longer available
The drive rails got stuck, I thought I broke the heads, the drive rail stepper motor jammed up to the point where anything past 80% of a disk could not be reached. For a while I thought I broke the disk spinner motor speed sensor.
I designed up a new belt though, this should fit any of the EME278TB and EME279TC drives and gives the best fit I've yet achieved with it being measured from the original belt that snapped instead of turning into goo. 204mm circumference, 0.4mm thick and 1.8mm tall. Prints nicely with TPU with a 0.25mm nozzle in vase mode.
Replacing the belt was my last ditch thing thing after it just stopped reading disks. Lubricated the drive spindles very carefully then cleaned off the belt contact areas with IPA. desoldered the motor from the board and ran it from 5v to see how it behaved - with the new belt it's much stronger. For good measure I replaced the little SMD capacitor on the motor/sensor board so I don't have to do this again in future.
For anyone that ever works on an EME278TB drive, when testing it make sure to never touch that screw on the back. That's the track position 0 sensor and is glued in place after being properly adjusted in the factory. The track position sensor uses a zebra strip to contact the drive PCB - which means that the aluminium top cover must be fitted and clipped in at the back for the track position 0 sensor to make proper contact.
To remove the drive tray which is necessary when replacing the belt, remove the top PCB carefully removing each of the flex connector cables. Mark on the metal floppy drive 'cage' which side has the long and short spring. Wedge something into the arm for the heads so they stay separated. My drives work after letting the two heads touch but they got really stuck one time and I could've ripped the head wires if separating them didn't go well. Easiest just to wedge something in there like in my picture.
The attachment floppy hell (1).JPG is no longer available
To remove the floppy cage, push in the lower metal that connects to the eject arm plastic part. Once pushed back far enough the round pegs of the floppy cage should be freed up and then the floppy cage can be carefully lifted up from the front, avoiding the heads. Same thing to put it back in place later just be careful of the heads and when the springs are put back in, everything will hold in place. IF you find the floppy drive won't accept disks after reassembly, check that the lower nylon arm down by the head is installed the right way around, it can fit in a couple ways but only one way works. My picture is a good indication of how it fits together.
So many of my disks are in marginal condition 🙁 The SuperDrive can read them fine but regular floppy drives just see bad sectors.