Okay, so I've been working on the hard drive more now. And so far no luck. I have replaced all the electrolytic capacitors. The old one had very high ESRs, anywhere from 30-60 ohms, up to kOhm. No change in behavior after capacitor update.
As noted before, originally, I could view the file contents of the disk but couldn't really run anything. I always got an error and also could not boot from the drive.
Running the ADV diagnostics on the hard drive, it passes the following tests:
write,read,compare
seek test
error detection and correction
However, it fails the "head test" with error 1705 "record not found"
I ran a low level format on the disk "unconditional format" which seemed to complete, and wiped the disk, but when I try to create a new partition in fdisk...the drive just sits with the light on and does nothing for a long period of time. No error messages, just sits.
I ran the surface analysis, and got more errors than I could possibly write down. Some notes:
1) head errors primarily on head 3 and somewhat 2, but I do also see errors from 0 and 1 as well. (rough guess that 99%+ are on head 3)
2) It appears that every cylinder had an error on head 3...hmmm
Not surprisingly, it reports that the "defect threshold has been exceeded" "usable capacity has fallen below 20 MB"
akimmet wrote on 2024-10-04, 16:38:
The early miniature surface mount capacitors used for PS/2 floppy drives and hard drives are well known to fail. Unrestored working examples are exceptionally rare.
Like you noticed, these capacitors rarely exhibit signs of physical leakage. It is almost certain they are bad anyway.
Any ideas what the values are on the surface mount caps? There appear to be a few different sizes and they are obviously not marked. I'm not sure if those could cause the types of issues I'm seeing or not. I find it hard to believe there are so many errors unless head 3 has a serious issue somehow (or the circuit connected to it of course). I'm not as familiar with hard drive circuitry as floppy drives though.