Another operation successfully complete.
In a previous post I've mentioned there is a strange fuzziness visible on the screen and that it might be PSU related.
My assumption was correct, it was caused by dirty signal from the PSU.
I was afraid it could cause serious damage to other components.
So I initiated the two part operation last evening, completed now.
Sorry, no photos.
I'm not a photo making person at each step.
If need assistance contact me and I will gladly help.
Operation "Gut the PSU!" - Part 1
- Disassembly, PSU is riveted in two points.
- Not so easy to take it apart.
- Very-very dirty. More than my mind.
- I had a few "What the hell am I doing?" moments...aaaand continued.
- I've asked my online neighbor at 01:00AM for some heat shrink tubing, what I had was too narrow.
- Once everything was out I was like: "Shit, what now?", this PSU is way too complicated. It's not just a simple capacitor change anymore.
Operation "Gut the PSU!" - Part 2
- I have multiple AT PSU units. Took the one I was most confident with; all caps Made in Japan.
- One capacitor had a little-bit of hump, I had a new one same spec and changed it. New one rated to 9000h.
- Did some soldering: Main AC input -> Switch (Red) -> Monitor AC output -> the new PSU PCB. This is why I needed heat shrink tubing.
- Further soldering: Removed previous factory 12V fan ("new" PSU), added fan connector so the fan can be easily replaced.
- Added a 8cm AMD factory CPU cooler (Cooler Master).
- Put everything inside the old PSU case.
- Used wood screws for the fan... don't tell anyone.
- Turned on, measured voltages. I got 10,8V instead of 12V and also got a bit sad at this point and less confident about this PSU... too late.
- First tested on a different low value Socket 7 AT board. Board running. Idle at: "No boot disk". Measured again, exactly 12.00V (and 4,99V). Confidence back!
- Important: with nothing connected the 12V measures way less that 12V! Found out that many classic power supplies require a load on the 5V or 12V rail to properly regulate and output correct voltages.
- Reassembled everything. Good airflow.
- Works and wow how much quieter it got. That original 220V fan was very noisy!
Before:
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After:
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